Looking back to the 1990s, the Chinese aluminum processing market experienced rapid growth like mushrooms after the rain. Over the following years, as the end market's demands for the quality and performance of architectural aluminum profiles increased, and the surge in demand for industrial aluminum profiles represented by solar photovoltaics and new energy vehicles emerged, higher requirements were placed on aluminum profile extrusion presses in terms of automation and intelligence. In the specialized field of aluminum profile extrusion equipment, Foshan YeJing Machinery Manufacturing Co., Ltd. (referred to as "YeJing Machinery"), has been continuously exploring and breaking through in intelligent manufacturing in recent years, accelerating progress and driving industry development. In this issue of the "Aluminum Profile Special," let's step into YeJing Machinery and delve into the story behind the transition from simple manufacturing to the era of intelligent manufacturing.
Seizing the opportunity, enhancing quality to boost growth, and accelerating manufacturing speed
In 1990, with strong demand in the architectural profiles market, YeJing Machinery, leveraging keen market insights, introduced the first "YeJing brand" extrusion press through independent research and development, marking the beginning of the aluminum extrusion machine manufacturing journey. In 2009, the completion of the second-phase workshop refurbishment marked another significant leap in YeJing Machinery's production capacity. The workshop was equipped with the largest processing and assembly equipment in South China at that time, raising the maximum production capacity to the 7500-ton level. This enhancement not only met the market demand for large extrusion presses but also provided strong support for YeJing Machinery's expansion in the high-end aluminum profile extrusion field. Subsequently, YeJing Machinery kept pace with the market, continuously improving equipment performance, expanding the company's scale. To date, they have produced over 3000 aluminum profile extrusion machines, accumulating rich experience and a solid reputation in the industry. Notably, in 2023, YeJing Machinery was recognized as a specialized and new "Little Giant" enterprise in Guangdong Province.
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Turning our attention to the present, with energy conservation and emission reduction becoming a global consensus, new energy vehicles have become one of the significant development directions for various countries, leading major traditional automotive companies to lay out new tracks for new energy vehicles. Aluminum alloy is the preferred lightweight material for new energy vehicles, with aluminum alloy castings having a century-old history in engine chassis systems. However, compared to architectural profiles, the automotive industry profiles demand higher equipment precision, stability, and reliability. The demand for precision in extrusion has increased, requiring equipment to maintain low-speed constant pressure during extrusion. YeJing Machinery recognized the need for transformation and upgrading to meet broader market demands. Faced with this challenge, YeJing Machinery closely monitors market dynamics, customer-oriented, through in-depth communication with customers, and increased research and development efforts, successfully enhancing the precision and stability of aluminum profile extrusion equipment to meet the high standards and strict requirements of industrial profile production.
Translating complexity into simplicity, mastering complexity with simplicity, the development code from manufacturing to "smart manufacturing"
China's economy is in the process of transitioning from high-speed growth to high-quality development. At the same time, with industrial upgrading, China's manufacturing industry is gradually shifting from "Made in China" to "Intelligent Manufacturing in China". For the aluminum processing industry, the demand for automation and data traceability in extrusion production is becoming increasingly strong. As one of the leading enterprises in the aluminum profile extrusion press sub-industry, YeJing Machinery is well aware that advancing the intelligentization of extrusion production is urgent and important.
In terms of equipment transformation and upgrading, YeJing Machinery responds to the new international situation, committed to replacing traditional production methods that rely on workers' experience with digital and intelligent systems, and innovatively developing intelligent extrusion production lines. YeJing's intelligent extrusion production line centralizes all equipment of the entire extrusion production line (including aluminum rod heating furnace, hot shear, extrusion press, traction machine, slide-out table, mold furnace) under one control console. The console is equipped with an industrial tablet computer with powerful configuration software, which not only can simply and accurately operate and control the entire extrusion production line but also store all data information related to extrusion processes, achieving a unified control system that replaces the previous complexity of multiple manufacturers and systems controlling the production line separately.
After nearly 10 years of research, development, production, and practice, YeJing's intelligent extrusion production lines from 1450T to 4000T have been successfully put into use, providing customers with "turnkey projects" from whole plant logistics, equipment layout, to equipment entry, personnel training, and mold design and manufacturing. YeJing Machinery has found that some customers are still in the process of accepting and understanding the new type of automated intelligent equipment. With their own understanding of the equipment and the relatively high cost of intelligent equipment, they may continue to use traditional extrusion equipment. In the future, YeJing Machinery will also highlight the system, catering more to the hard needs of customers in extrusion production.
Pursuing quality, artisanal service, Chinese brand "intelligent manufacturing" goes global
The transformation and upgrading of the manufacturing industry are the result of changes in international market demands. With a broader range of entities going global and rapid market expansion, high-quality globalization has become a trend at this year's Two Sessions. In the matter of Chinese manufacturing going global, YeJing Machinery has been strategically positioned early on. Since the first extrusion press went abroad in 2004, the company has been committed to expanding the overseas market, successfully transitioning from importing European and American equipment to exporting equipment to Europe and America. Today, YeJing Machinery's equipment has been exported to more than 30 countries, including extrusion presses ranging from 1000 tons to 4500 tons.
In the future, facing intensifying market competition, diversified customer demands, and the market trend of "high quality at low prices," YeJing Machinery will always adhere to the principle of quality first, actively respond to market changes, and continue to promote the global outreach of the Chinese brand "intelligent manufacturing." By conducting in-depth research and exploration of aluminum extrusion technology, the company continuously improves the performance and quality of its equipment to meet the diverse needs of customers; always prioritizes comprehensive support services to ensure customers can use the equipment smoothly and maximize production efficiency; and by deeply understanding customer needs and feedback, continuously optimizes product design and service solutions to better meet customer expectations.
On the path to advancing intelligent manufacturing, not every company starts from the same point. However, in the fiercely competitive environment, keeping pace with the times and enhancing quality and efficiency have become industry consensus. It is believed that in the future, with the efforts of YeJing Machinery and many other outstanding enterprises, Chinese intelligent manufacturing will reach new heights in the world!
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