Quenching System for Aluminum Profile Extrusion
The quenching system is a key component of the extrusion production line, strategically positioned in the high-temperature section of the lead-out table platform, right at the exit point of the extrusion press. Designed and manufactured with precision by YJING Extrusion Technology, this system plays a critical role in the controlled cooling and shaping of aluminum profiles to ensure optimum mechanical properties and surface finish.
Integrated Stainless Steel Water Tank Construction
The quenching system is built into an integral stainless steel cooling water tank, engineered for durability, corrosion resistance, and long service life in harsh production environments. The water tank is segmented into two independent cooling zones—front and back—which allow for precise temperature control and flexible process adaptation.
Versatile Cooling Modes
To meet the diverse processing needs of different aluminum alloys and profile designs, the system supports multiple cooling modes, either operated individually or in combination:
* Air cooling
* Water mist cooling
* Strong water cooling
* Water penetration cooling
This modular approach ensures high adaptability, catering to various thermal and structural requirements of aluminum extrusion profiles.
Advanced Structural Design for Precision and Protection
* The upper water tank can be lifted and lowered as a whole, or operated with its outer cover lifted and lowered independently, offering convenient access for maintenance and setup.
* The lower water tank features an automatic roller height adjustment system, which intelligently adjusts to the cross-sectional size of the aluminum profile. This design ensures uniform cooling while preventing deformation during the high-speed quenching process.
Premium Stainless Steel Components for Enhanced Durability
All core components are manufactured using high-grade stainless steel to ensure superior resistance to heat, corrosion, and wear:
* The upper air chute and upper cover are made of stainless steel 314, known for its high-temperature strength and oxidation resistance.
* The lower air chute and lower air duct shroud are fabricated from stainless steel 316, offering enhanced corrosion resistance, especially in environments with high moisture or water-based cooling.
Designed for Seamless Integration
This quenching system is tailored for seamless integration into YJING's extrusion lines, aligning with the company's philosophy of automation, energy efficiency, and operational stability. It supports high-speed extrusion operations and contributes to improving the overall mechanical properties of aluminum profiles by facilitating rapid and controlled temperature reduction after extrusion.
Customization and Engineering Support
With over a decade of expertise in extrusion equipment, YJING Extrusion Technology offers custom design and engineering support for specific plant layouts, production capacities, and alloy requirements. Our quenching systems can be tailored to accommodate both standard and high-performance extrusion lines, making them suitable for architectural profiles, automotive parts, and industrial applications.
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