Content Menu
● The Russian Aluminum Extrusion Industry Landscape
● Top Aluminum Extrusion Press Manufacturers and Suppliers in Russia
>> BK-ALPROF
>> SEGAL (SIAL Group)
>> TATPROF (RASSTAL Corporation)
>> RIAK
>> Realit
>> Other Notable Players
● Aluminum Extrusion Press Technology: How It Works
>> Step-by-Step Process
>> Key Technical Parameters
● The Importance of OEM Services in Aluminum Extrusion
>> Benefits of OEM Services
● Trends and Innovations in the Russian Aluminum Extrusion Industry
>> Automation and Digitalization
>> Sustainable Manufacturing
>> Advanced Alloys and Surface Treatments
>> Global Market Expansion
● Conclusion
● Frequently Asked Questions (FAQ)
>> 1. What industries use aluminum extrusion profiles from Russian manufacturers?
>> 2. How do Russian manufacturers ensure product quality?
>> 3. Can Russian suppliers provide custom OEM aluminum extrusion solutions?
>> 4. What is the typical production capacity of a Russian aluminum extrusion plant?
>> 5. What technological advancements are found in Russian extrusion presses?
Aluminum extrusion presses are the backbone of modern industry, enabling the transformation of raw aluminum into complex profiles for use in construction, transportation, electronics, and countless other sectors. As global demand for lightweight, durable, and versatile materials continues to rise, the role of aluminum extrusion press manufacturers and suppliers becomes increasingly significant. Russia, with its vast reserves of natural resources and advanced industrial infrastructure, has emerged as a key player in the global aluminum extrusion market. This article explores the leading aluminum extrusion press manufacturers and suppliers in Russia, their technological capabilities, and the factors that make them competitive on the world stage.
The Russian Aluminum Extrusion Industry Landscape
Russia's aluminum industry is among the most robust in the world, supported by abundant bauxite reserves, a strong metallurgical tradition, and strategic investments in modern manufacturing technologies. Russian aluminum extrusion press manufacturers and suppliers have developed a reputation for quality, innovation, and reliability, serving both domestic and international markets.
Russian manufacturers are known for:
- High production capacities, often exceeding tens of thousands of tonnes annually
- Compliance with international standards such as ISO 9001:2015
- Advanced technological integration, including automation and quality control systems
- Strong export orientation, with products shipped to Europe, North America, Asia, and the Middle East
The industry's growth has been driven by increasing demand for aluminum profiles in construction, transportation, and industrial applications, as well as by the need for custom OEM solutions for global brands and manufacturers.
Top Aluminum Extrusion Press Manufacturers and Suppliers in Russia
BK-ALPROF
BK-ALPROF stands out as one of Russia's leading aluminum extrusion press manufacturers and suppliers. Established in 2003, the company operates three advanced extrusion lines, including a high-capacity Italian-made SMS press. BK-ALPROF's annual production capacity exceeds 20,000 tonnes, and the company provides a full spectrum of services, from standard and custom profile manufacturing to machining, coating, painting, and anodic oxidation.
Key strengths of BK-ALPROF include:
- Modern production facilities with fully automated press control systems
- In-house foundry for aluminum alloy casting, ensuring quality and consistency
- International certifications (ISO 9001:2015, TÜV NORD CERT)
- Strong export presence in the US, EU, and Asia
BK-ALPROF's products are used in construction, electrical engineering, mechanical engineering, and infrastructure projects, making the company a versatile and reliable partner for global clients.
SEGAL (SIAL Group)
SEGAL, a member of the SIAL Group, is another premier aluminum extrusion press manufacturer and supplier in Russia. Based in Krasnoyarsk, SEGAL operates one of the country's largest extrusion facilities, with an annual capacity of 32,000 tonnes. The company is renowned for its technological prowess, featuring multiple automated forging complexes and hydraulic presses with strengths up to 2,750 tonnes.
SEGAL's key features include:
- State-of-the-art hydraulic and automation systems, recently upgraded to maximize efficiency
- Vertical and horizontal automated painting lines sourced from top global suppliers
- Comprehensive in-house capabilities, including casting, extrusion, painting, anodizing, and assembly
- Certification for the production of transport components and compliance with international standards
SEGAL's aluminum profiles are widely used in large-scale construction projects across Russia and are increasingly exported to international markets.
TATPROF (RASSTAL Corporation)
TATPROF, part of the RASSTAL Corporation, is consistently ranked among the top three aluminum extrusion press manufacturers and suppliers in Russia. The company operates high-speed extrusion lines equipped with advanced finishing systems, such as multi-chamber pretreatment and automated conveyors. TATPROF is known for its flexibility in handling a wide range of colors and finishes without compromising quality.
TATPROF's product portfolio includes:
- Construction cladding structures
- Interior and drawing profiles
- Custom OEM solutions for architectural and industrial applications
The company's commitment to innovation and quality has earned it a strong reputation both domestically and internationally.
RIAK
RIAK is a dynamic aluminum extrusion press manufacturer and supplier based in Magas, Ingushetia. Founded in 2011, RIAK specializes in producing aluminum extrusion profiles for construction, automotive, and electrical industries. The company employs modern European equipment with computer-based automation, ensuring high precision and efficiency.
RIAK's facilities feature:
- Two extrusion presses and two powder coating lines
- Chemical treatment and automatic packing capabilities
- Rigorous quality assurance processes, with products certified to Russian and international standards
RIAK exports its products to Russia, the CIS, Turkey, the UAE, and the EU, and is known for its commitment to customer satisfaction and product quality.
Realit
Realit, located in Obninsk, Kaluga region, is a prominent aluminum extrusion press manufacturer and supplier with a monthly production capacity of 1,700 tonnes. The company utilizes state-of-the-art European equipment to develop and produce proprietary system profiles for contemporary architectural and industrial solutions.
Realit's strengths include:
- Focus on innovation and custom profile development
- Strong partnerships with leading construction and engineering firms
- Emphasis on quality control and continuous improvement
Other Notable Players
Several other companies contribute to Russia's status as a leading supplier of aluminum extrusion presses and profiles:
- Astek-MT, Alunext, Holding Al5: Recognized for their leadership in the Russian aluminum extrusion sector, these companies offer a wide range of products and services for both domestic and international clients.
- Alfa-Metal: A top metal trader specializing in aluminum extrusions and rolled products, Alfa-Metal is known for its extensive inventory and reliable supply chain.
Aluminum Extrusion Press Technology: How It Works
The aluminum extrusion process is a sophisticated operation that requires advanced machinery and precise control. Here's a detailed look at how aluminum extrusion presses work:
Step-by-Step Process
1. Die Preparation: The extrusion die, which determines the profile's shape, is preheated and installed in the press.
2. Billet Heating: Aluminum billets are heated to approximately 900°F (480°C) to achieve the necessary malleability.
3. Loading and Lubrication: The heated billet is transferred to the press and lubricated to prevent sticking during extrusion.
4. Extrusion: Hydraulic cylinders exert immense pressure, forcing the billet through the die to create the desired profile.
5. Quenching: The extruded profile is rapidly cooled (quenched) to set its mechanical properties.
6. Cutting: The extrusion is cut to the required length, often up to 12 meters or more.
7. Finishing: Additional processes such as painting, anodizing, or machining are performed to meet customer specifications.
Key Technical Parameters
| Parameter | Typical Value |
| Extrusion Power | 590–2,750 tonnes |
| Billet Diameter | 90–200 mm |
| Output Profile Length | Up to 12 meters |
| Extrusion Speed | 0.2–8.6 mm/s (adjustable) |
| System Pressure | Up to 21 MPa |
| Power Consumption | 90 kW and above |
| Cooling Water Flow | ≥10 m³/hour |
Modern aluminum extrusion presses are equipped with automated control systems, real-time monitoring, and integrated finishing lines. These advancements ensure consistent quality, high production efficiency, and the ability to meet the demanding requirements of global customers.
The Importance of OEM Services in Aluminum Extrusion
OEM (Original Equipment Manufacturer) services are a critical component of the aluminum extrusion industry, particularly for international brands, wholesalers, and manufacturers seeking custom solutions. Russian aluminum extrusion press manufacturers and suppliers have developed extensive OEM capabilities, allowing them to design and produce profiles tailored to the specific needs of their clients.
Benefits of OEM Services
- Customization: Ability to create unique profiles, finishes, and mechanical properties to meet precise customer requirements.
- Cost Efficiency: Economies of scale and advanced manufacturing processes reduce production costs.
- Quality Assurance: Strict adherence to international standards ensures product reliability and performance.
- Supply Chain Integration: Seamless collaboration with global partners for timely delivery and support.
By offering comprehensive OEM services, Russian manufacturers help clients achieve competitive advantages in their respective markets.
Trends and Innovations in the Russian Aluminum Extrusion Industry
The Russian aluminum extrusion sector is characterized by continuous innovation and adaptation to global trends. Key developments include:
Automation and Digitalization
Russian manufacturers are investing heavily in automation and digital technologies to enhance production efficiency, reduce downtime, and improve product quality. Automated die-changing systems, real-time process monitoring, and predictive maintenance are becoming standard features in modern extrusion plants.
Sustainable Manufacturing
Environmental sustainability is increasingly important in the aluminum industry. Russian manufacturers are adopting eco-friendly practices such as energy-efficient equipment, closed-loop water systems, and recycling of scrap aluminum. These initiatives help reduce the environmental impact of extrusion operations and align with global sustainability goals.
Advanced Alloys and Surface Treatments
To meet the evolving demands of industries such as aerospace and automotive, Russian aluminum extrusion press manufacturers are developing advanced alloys with improved strength, corrosion resistance, and thermal properties. Innovative surface treatments, including powder coating and anodizing, enhance the durability and aesthetics of extruded profiles.
Global Market Expansion
Russian manufacturers are actively expanding their presence in international markets through strategic partnerships, certifications, and participation in global trade shows. This global outlook ensures that Russian aluminum extrusion press manufacturers and suppliers remain competitive and responsive to the needs of clients worldwide.
Conclusion
Russia's aluminum extrusion press manufacturers and suppliers are at the forefront of the global industry, offering advanced technologies, high production capacities, and comprehensive OEM services. Companies like BK-ALPROF, SEGAL, TATPROF, RIAK, and Realit have established themselves as leaders through innovation, quality, and a commitment to customer satisfaction. Supported by a strong industrial base and a focus on continuous improvement, Russian manufacturers are well-positioned to meet the growing global demand for aluminum extrusion solutions.
Whether you are a foreign brand, wholesaler, or manufacturer seeking reliable OEM partners, Russia's aluminum extrusion press manufacturers and suppliers offer the expertise, technology, and flexibility needed to succeed in today's competitive marketplace.
Frequently Asked Questions (FAQ)
1. What industries use aluminum extrusion profiles from Russian manufacturers?
Russian aluminum extrusion profiles are widely used in construction (windows, facades, cladding), transportation (rail cars, shipbuilding), electrical engineering, mechanical engineering, and infrastructure projects.
2. How do Russian manufacturers ensure product quality?
Leading manufacturers implement international quality management systems (such as ISO 9001:2015), use advanced European equipment, and conduct rigorous testing and certification of all products.
3. Can Russian suppliers provide custom OEM aluminum extrusion solutions?
Yes. Most top Russian aluminum extrusion press manufacturers and suppliers offer OEM and custom profile design, manufacturing, and finishing services for foreign brands, wholesalers, and producers.
4. What is the typical production capacity of a Russian aluminum extrusion plant?
Production capacities vary, with leading companies like SEGAL and BK-ALPROF producing 20,000–32,000 tonnes of aluminum profiles annually.
5. What technological advancements are found in Russian extrusion presses?
Modern Russian extrusion presses feature automated control systems, high-speed hydraulic drives, advanced cooling and quenching systems, and integrated finishing lines for painting and anodizing.
