Aluminum extrusion is a highly versatile manufacturing process that allows for the creation of complex shapes and profiles. The use of Computer-Aided Design (CAD) software in this process has revolutionized how designers approach aluminum extrusion, enabling them to create precise and efficient designs that maximize the material's properties. This article will delve into the various strategies for optimizing aluminum extrusion designs using CAD, covering essential design principles, best practices, and advanced techniques.